Misadventures in DIY: Closet Organization/Conversion

(Disclaimer: I’m no handy man. I hope I can inspire other people who are complete DIY novices to try, even if it’s not perfect. That’s why I always mention my terrible errors and sloppiness.)

One of the things about humble beginnings is making them more livable: case in point, our duplex. One of the other complaints that Melanie and I have lobbed is the super crowded closet. Our bedroom closet is 64″ wide with a 30″ opening and it’s only 22″ deep. Melanie couldn’t even reach all the way inside the closet to grab some of her clothes because one of the sides of the closet went back so deep. The crowded, cramped clothes jutted out of the entrance, making it hard to close the closet door. It had this terrible Lowes metal wire shelving that was poorly installed. I understand why the previous Owner did this, because it was a rental unit, and we usually don’t spend too much time making those super nice.

But when Melanie casually mentions that something is inconvenient, I, of course, go to work on a plan that is way more than is necessary to cure the ill by hacking and screwing wood that would make most home improvement professionals cringe.

Onward!

Forgot to take a true before pic, so this one after I got the first part up. FYI: I know these photos suck… I may need some photography classes if I’m gong to keep doing these blog posts.

IMG_20151213_104125[1]

IMG_20151213_104139[1]

IMG_20151213_104204[1]

 

I Googled solutions and I came upon an idea to make 2 levels of perpendicular clothing racks and went to work designing it. The plan was to use 1x4s to make strips around the perimeter of the closet to attached the clothing bars to. This would also give me a way to put wood shelving in the top of the closet for storage.

Step 1: I took measurements and drew up a plan

Closet Plan Front003 Closet Plan Side003

Materials:

  • 32′ of yellow pine 1×4 (2 at 16′ lengths)
  • 8′ of round closet rod
  • 1 4’x8′ A/C Plywood
  • 5 Wood closet rod holders (I like the look of wood more)
  • 2-1/2″ Square drive screws
  • 1-1/2″ nails
  • 5 #20 Joiner Biscuits
  • Wood glue
  • Scrap 2×4

All of my lumber was purchased from Siewers Lumber & Millworks, my employer’s supplier here in Richmond, VA. Siewers is a local, family-owned business since 1888 and their lumber is infinitely better than the crap you have to dig through to find only slightly less crappy lumber at Lowes.

Also, I only needed 4 closet rod holders, but I messed one up when I split it in half trying to hammer a nail on it to hold the rod on. Thus, I had to buy another.

Tools:

  • Measuring Tape
  • Pencil
  • Speed Square
  • Level
  • Circular-saw
  • Electric drill/driver
  • Hammer
  • Chop saw
  • Table saw
  • “F” Clamps
  • Saw horses
  • Plate joiner
  • Headlamp

I had access to my employer’s workshop and thus nicer tools than most novices, but a skil-saw can do what any of these saws that I used can do, it just takes longer because of all the steps to make sure you don’t mess up.

Step 2: Cut the 1×4 support band

I cut the 1x4s to the appropriate lengths. To do this, I used the chop saw at the shop.  (I took pictures after the fact, so yes, that is not a 1×4, that is a piece of plywood.)

IMG_20151220_131522[1]

Step 3: Installing the band around the perimeter.

First, I used my trusty stud detector and found the studs around the closet.

Once that was done, the first problem that came up is that (like it is all over the house) the walls and floor were uneven, the floor was not level, and the doorway was crooked. None of it uniformly so. With Melanie’s help (and patience) I did the best I could to give a sense of balance and symmetry to the thing.

IMG_20151213_104132[1]So, with sort of a weird un-level, but straight base line using the doorway and floor as a guide, I began screwing (with 2-1/2″ square drive screws) the upper and lower bands around the closet. I had to toe-screw some of these 1×4’s in place to be able to reach the stud. I’m not sure if that’s suppose to be done or not, but I did it anyway because it seemed right!

IMG_20151213_111954[1]

I used that shelf to try to make the bands even and contiguous for when I put the top closet shelf in.

IMG_20151213_123719[1]

A skilled carpenter would have mitered the corners, or made some other joint to lock the 1×4’s together, but skilled carpenter doesn’t describe me, and the project needed to get done without spending 10 hours and 30 extra linear ft. of 1×4 to finagle a half-decent joint of some kind.

Step 4: Closet Rods

Next was the closet rods. I opted for wood ones, because I feel that they look nicer. I cut the rods to length (and re-cut when I screwed up twice) and then installed the brackets.

IMG_20151213_122400[1]

IMG_20151213_123710[1]IMG_20151213_123723[1]

In order to make sure the closet rod didn’t come out when clothes were pulled off it, I hammered a small nail into the bracket to hold it in.

IMG_20151213_142820[1]

Step 5. Melanie’s lower closet bar leaving room for longer articles of clothing to hang

The other issue that I had to find a solution for was mounting the clothing rod for the lower level of of the closet while leaving some space for the longer articles of clothing (dresses) to hang down freely from the top bar. The solution was a (shoddily) homemade bracket using a piece of the plywood for the shelving and a 2×4 ripped in half to be a 1×1.

IMG_20151213_123645[1]

That 90 degree line right there was to notch it so that it fit around the 1×4 band.

I didn’t have a jig saw, or any fine woodworking tools really, so I just had to make due with my circular saw and coping saw leftover from trimming out my water heater closet…..which is why it looks so sloppy. (1st photo)

I split a 2×4 into two then, once again, use a circular saw to cut a notch for the band. (2nd Photo)

Then I hammered a nail through both sides to attach the 1×1 flanges to the plywood. Ignore my messy nightstand. (3rd Photo)

IMG_20151213_124551[1] IMG_20151213_132611[1] IMG_20151213_134047[1]

IMG_20151213_142808[1]

It’s bulky, ugly, and, yes, I didn’t make the plywood wide enough and had to add another, wider piece of ply to make the clothing rod mounting bracket line up with the other one, but I didn’t have to spend money on any extra materials; which I consider a minor victory.

Yes, the rod is slightly tilted. It’s an…um…err….  aesthetic choice….

For the other side, I actually found a better method for making the bracket.

IMG_20151213_151505[1]

I added a shelf in case we need it for whatever reason. I used 1-1/2″ trim nails to make sure it doesn’t go anywhere.

I actually should have done the upper closet shelves before we put Melanie’s clothes in the closet, but I didn’t want her to have to leave her clothes in the living room closet and on the couch while I waited until the next week to finish the closet.

Step 6. Closet Shelves

The next order of business (before installing my clothing racks) was getting a shelf in the top of the closet. this was made immensely difficult by uneven walls, and studs making drywall subtly bulge out.

The thought was that I could use the 1×4 band as support for the shelves. The only problem was that I had to make the shelves in 3 parts to make a “C” shape and one corner would be unsupported.

So I used the table saw in the shop to cut 3 boards (one all the way across, and 2 smaller panels to go in the sides of the closet):

IMG_20151220_131508[1]

Now, how to join the 3 boards? Our cabinetry subcontractor (Joshua Cooley Fine Carpentry) and I were talking about this one day during work and he showed me how to use biscuits, a plate joiner, and wood glue to make it into one unit. (These illustrative photos are actually of two scrap boards because I had already joined my shelving and was waiting for the glue to dry.) Descriptions are in creepy Silence of the Lambs speak for my own entertainment.

Photo 1: It lines up the two boards that it wants to join and draws a line (hopefully more straight than mine).

Photo 2: It clamps the board to its work bench/surface/precariously placed saw horses, lines up the plate joiner and makes the hole on both boards.

Photo 3: The hole

Photo 4: The #20 biscuit

Photo 5 & 6: It puts wood glue in the hole and then puts the biscuit in the hole on both boards. It also glues the surfaces of the boards that will be touching.

Photo 7: It uses “F” clamps to hold the boards to the table and flat, and also to hold the boards together.

IMG_20151220_131929[1] IMG_20151220_131949[1] IMG_20151220_132001[1] IMG_20151220_132011[1] IMG_20151220_132023[1] IMG_20151220_132044[1]

 

IMG_20151220_131439[1]

Then I put the boards in the closet, and hacked, cut, and maimed the sides so they fit into the uneven closet. Because I’m a jack-leg I used a hammer to tap the corners down to get the shelves flush.

That dividing line in the side and the main shelf is because I didn’t glue them well and the joint started to come out, but I had no glue at the house, so I just said screw it and left it. The biscuits will hold it together enough to hold towels and pillows and stuff that will be up there. The other side stayed together perfectly.

IMG_20151220_163446[1] IMG_20151220_163459[1]

Step 7: My lower rod (get your mind out of the gutter)

The final piece of the puzzle was to make a lower bar for me using a panel, rather than a bracket (you know, to hide old shoes and stuff behind) as well as to leave room for longer articles of clothing.

First, I notched the board to accommodate the 1×4 band and the trim at the bottom. I also had to cut the bottom side at an angle to account for the slope of the floor.

Next, I made a new and improved bracket by nailing a piece of 1×4 to the plywood panel and then nailing that to the band. It looks much better than the 1×1 flange type thing that I used on the other side. I did the same at the bottom.

I also put a shelf there which I forgot to take a picture of.

IMG_20151220_163517[1]

IMG_20151220_163505[1]

And voia-la! An ugly bit of closet customization that is nonetheless effective at making it so we can access all of our clothing, as well as reduce crowding of clothing. I only put a pic of my side, since I don’t know if Melanie would be too thrilled with me displaying her wardrobe on the internet.

Also, the answer is yes, that is my red suit with gold trim and buttons, custom made in Hoi An, Vietnam.
IMG_20151220_172735

There’s a bunch of empty space in the middle of the closet now, so we’re thinking we can put some hooks to hang stuff from, and maybe some sort of shoe cubby.

My workstation set up on the front porch when I do these projects along with the most important tools of the trade: measuring tape, square, and pencil. Along with my cheap, plastic saw horses that have served me well over 3 projects.

IMG_20151219_141549[1]

and my Skil-saw (that is actually Skil brand).

IMG_20151219_141553[1]

Thinking that my next project (aside from covering squirrel holes around the roof line) will be a rail for this front porch.

I hope you enjoyed fuddling my way through this project!

 

Advertisements